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FORMULA-E

rubber band racing remote control car

Designing, Engineering, Iterating, Racing

Scope

This radio control car is the outcome of a 14 weeks course held at ArtCenter College of Design in Pasadena, California. Students needs to learn lessons in strategy, product development, science, engineering, design fabrication, branding and event planning. The racing car needed to participate in a drag race, hill climb, and figure-8 against teams from China, Pasadena city college, Hotwheels, and Honda racing.

Hands on Iterating Project

Mechanism Engineering

Performance-oriented

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Potential Energy to Kinetic Energy

Mainly powered by a 16 inch rubber band and will be winded up by a driller before the racing. The car was allowed using only two servos, one for steering and the other for disc breaking, which release the rubber band to unwind and create kinetic energy.

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Project Iteration

Creating a RC car from scratch is harder than I expected. Several versions were built during this 14 weeks course. In every single iteration, we mainly focus on several goals such as reducing friction, increasing traction, maximum driving distance and make it as lightweight as possible.

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Version 1

Belt power transmission

Staking laser cut structures

Plastic water pipe

No braking mechanism

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Version 2

Belt transmission with tensioner

3DP joints with plywood

Higher chassis

Disc brake system

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Version 3

Metal Chain power transmission

​Less 3DP parts

Light weight laser cut structure

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V4-2.jpg

Version 4

Nylon Chain power transmission

Carbon Fiber Rod used

Less 3DP parts

Triangle shape structure

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Version 5

Four wheels

Bevel gear power transmission

​Foam rear wheels

Carbon fiber tube

​Gear system with differential 

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Version 6

Longer carbon fiber tube

​Foam front wheels

​Replaceable bumper

Final Design

Every main structure was replaced by carbon fiber material to reduce the weight. The power system has a bevel gear with differential inside, providing better performance when rounding the corner. A disc brake mechanism can precise the throttle control.  Each front wheel has spring loaded independent suspension to increase the stability.

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RaceDay.jpg
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Fourteen Weeks Team Project

Yojack Shih - Power System Engineering, CAD, Prototype, Animation

Yanhui Ban - Steering System Engineering, CAD, Prototype

Yerim Shin - Research, Logo Design

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